Intelligent Pressure Vessels: Safety Intelligence Technologies from Operation and Maintenance to Full Life Cycle

XUAN Fuzhen, YANG Bin, JIA Guodong, ZHAO Yunmei, ZHAO Peng, GONG Jianguo, WANG Haijie, SHAO Shanshan

Journal of Special Equipment ›› 2026, Vol. 1 ›› Issue (1) : 36-63.

Journal of Special Equipment ›› 2026, Vol. 1 ›› Issue (1) : 36-63. DOI: 10.27022/j.issn2097-7697.2026.01.004
Topical Reviews

Intelligent Pressure Vessels: Safety Intelligence Technologies from Operation and Maintenance to Full Life Cycle

  • XUAN Fuzhen2, YANG Bin1, JIA Guodong3, ZHAO Yunmei1, ZHAO Peng2, GONG Jianguo2, WANG Haijie2, SHAO Shanshan3
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Abstract

The evolution of pressure vessel technology reflects the progress of industrial civilization. In major engineering applications in China, equipment is characterized by increasingly severe operating parameters, large structural dimensions, and complex service environments. These features impose new challenges and requirements on safety technologies of pressure vessels throughout the entire life cycle, covering strength design, manufacturing quality, and operation and maintenance. Meanwhile, the rapid development of artificial intelligence offers an unprecedented opportunity for upgrading intelligent safety technologies of pressure vessels. This paper reviews the traditional approaches for ensuring operation safety by analyzing the service conditions, damage mechanisms, and conventional assessment methods of pressure vessels, highlighting strength and safety as their fundamental supports. Recent advances in condition monitoring technologies for operational safety are summarized, including novel sensing methods, applicability evaluation, global and local state monitoring, and multi-source sensing fusion. With the integration of data science, intelligent technologies for life-cycle management of pressure vessels are further discussed from the perspectives of strength-life prediction, intelligent evaluation, and autonomous digital twin evolution, elucidating their promoting role in the progress of intelligent safety technologies. The concept of an intelligent pressure vessel is then proposed, and the challenges and countermeasures in its implementation are outlined. The importance of mechanical strength informatics in advancing intelligent pressure vessels is finally emphasized.

Key words

Intelligent pressure vessel / Life cycle / Safety intelligence / Mechanical strength informatics

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XUAN Fuzhen, YANG Bin, JIA Guodong, ZHAO Yunmei, ZHAO Peng, GONG Jianguo, WANG Haijie, SHAO Shanshan. Intelligent Pressure Vessels: Safety Intelligence Technologies from Operation and Maintenance to Full Life Cycle[J]. Journal of Special Equipment, 2026, 1(1): 36-63. https://doi.org/10.27022/j.issn2097-7697.2026.01.004

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