电梯块式制动器性能退化实验及预测研究

钱磊, 张鹏, 吴晨琪, 胡晖

特种设备学报 ›› 2026, Vol. 1 ›› Issue (2) : 20-25.

特种设备学报 ›› 2026, Vol. 1 ›› Issue (2) : 20-25. DOI: 10.27022/j.issn2097-7697.2026.02.003
试验研究

电梯块式制动器性能退化实验及预测研究

  • 钱磊1, 张鹏1, 吴晨琪2,3, 胡晖1
作者信息 +

Research on Performance Degradation Experiment and Prediction of Elevator Block Brakes

  • QIAN Lei1 ZHANG Peng1 WU Chenqi2,3 HU Hui1
Author information +
文章历史 +

摘要

针对当前电梯制动性能缺乏定量性能退化模型的问题,本文开展了电梯制动器性能退化实验与建模研究。通过搭建电梯制动性能模拟实验平台,在满速满载工况下对同一组制动摩擦片进行1 500次制动实验,获取制动力矩退化实验数据。采用Gamma过程对制动力矩退化趋势进行模拟,同时通过正态分布分析制动力矩观测值与趋势值之间的随机关系,并基于蒙特卡洛模拟构建制动性能退化预测模型。结果表明:Gamma分布能有效刻画磨损增量统计规律;基于该规律构建的退化预测模型能够较好地拟合本文实验数据的退化趋势,为电梯制动器性能退化研究提供了一种有效的方法参考。

Abstract

To address the current lack of quantitative performance degradation models for elevator brakes, this paper conducts performance degradation experiment and modeling studies on elevator brakes. By establishing a simulated experimental platform for elevator braking performance, 1 500 braking tests were conducted on the same set of brake friction pads under full-speed and full-load conditions to obtain experimental data on braking torque degradation. The Gamma process was used to simulate the degradation trend of braking torque, while the random relationship between observed braking torque and trend values was analyzed using a normal distribution. A braking performance degradation prediction model was then constructed based on monte carlo simulation. The results show that the Gamma distribution can effectively characterize the statistical law of wear increment. The degradation prediction model constructed based on this law fits well with the degradation trend of the experimental data in this paper, providing an effective methodological reference for the performance degradation research of elevator brakes.

关键词

电梯制动器 / 性能退化 / Gamma过程

Key words

Elevator brake / Performance degradation / Gamma process

引用本文

导出引用
钱磊, 张鹏, 吴晨琪, 胡晖. 电梯块式制动器性能退化实验及预测研究[J]. 特种设备学报, 2026, 1(2): 20-25. https://doi.org/10.27022/j.issn2097-7697.2026.02.003
QIAN Lei, ZHANG Peng, WU Chenqi, HU Hui. Research on Performance Degradation Experiment and Prediction of Elevator Block Brakes[J].Journal of Special Equipment, 2026, 1(2): 20-25. https://doi.org/10.27022/j.issn2097-7697.2026.02.003
中图分类号: X941   

参考文献

[1] 叶思伟,孙惠水. 电梯用3种机械摩擦式制动器制动力矩的计算方法[J]. 中国电梯,2023,34(1):25-27. 
[2] 王文斌. 乘客电梯块式制动器故障模式及其热疲劳寿命研究[D]. 杭州:浙江理工大学,2019.
[3] 张鹏. 块式制动器失效机理及闸瓦磨损分析[D]. 杭州:浙江理工大学,2019.
[4] 杨震立,张东平. 基于有限元法的电梯制动力矩和缺陷仿真分析及检验关注点探讨[J]. 中国特种设备安全,2018,34(9):11-14. 
[5] 欧阳惠卿,舒文华,张波,等. 基于有限元仿真的电梯紧急制停时闸瓦温度变化分析[J]. 机械制造,2017,55(3):30-33.
[6] JIANG T, WANG Z, REN Z, et al. Analysis on mechanical characteristics of brake wheel and brake shoe of elevator traction machine[J]. Journal of Physics: Conference Series, 2021, 2125(1):012 046. 
[7] WANG H, LU C, XIE F, et al. Analysis of emergency braking characteristics and prediction of fatigue life for elevator block brake based on thermal-structural coupling[J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2022, 44(10):441.
[8] 冯金奎,于宗营,冯云,等. 基于图像处理的电梯制动器监测方法研究[J]. 中国特种设备安全,2023,39(7):74-78. 
[9] 应征,王学斌,郭吉丰. 基于SVM的电梯制动器静态制动力矩估算方法研究[J]. 机电工程,2017,34(5):438-442. 

[10] 邱晓创. 基于制动力矩可靠性模型的块式制动器寿命预测研究[J]. 机械管理开发,2025,40(2):259-261.

基金

国家重点研发计划(2023YFC3010401);国家市场监督管理总局重点实验室(高参数电梯智能运维)开放课题(JSTJ-IOMHL-202502)

Accesses

Citation

Detail

段落导航
相关文章

/